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PMC-BiSerial-6T20

PMC Module with Spartan 6 FPGA, PLL, 22 Independent Differential IO - RS422, RS-485, LVDS, transformer coupled (20)

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PMC-BiSerial-6T20 Description

  • Windows, Linux, VxWorks
  • Standard PMC module
  • 32/33 with DMA operation
  • 34/32 independent differential IO. Each with programmable termination and direction.
  • RS-485, RS-422, LVDS and mixed
  • Bezel IO
  • Ports 0-19 are transformer coupled
  • Spartan 6 FPGA with BRAM for FIFO or RAM implementation
  • SW programmable PLL
  • 1 year warranty standard. Extended warranty available.
  • Extended [Industrial] Temperature standard.
  • ROHS and Standard processing available
PMC-BiSerial-6T20 is an update to the PMC-BiSerial-3T20. The new version is based on PMC-BiSerial-VI. Updated features include the Spartan VI FPGA, updated parts to support long term manufacturing, and industrial temperature as a standard feature. Cable pinouts are retained to allow ease of migration.

For reference: a href="pmc_biserial_VI.html">PMC-BiSerial-VI includes industrial temperature components, and more internal RAM, clocks and gates for more complex designs. Building on the knowledge and experience gathered from multiple IP and PMC BiSerial implementations and adding in the latest technology has created PMC-BiSerial-VI. BiSerial VI features completely isolated FIFO´s with 32 bit ports for increased adaptability and performance. The FIFO´s can be configured to support RX or TX or both directions. The [34] RS-485 / LVDS buffers have individual programmable termination, and direction controls allowing for any combination of "In´s and Out´s". Half-Duplex, Full-Duplex and uni-directional systems can be configured with software and VHDL. The denser, faster FPGA will implement the most complex state-machines.

The 22 IO can be configured to support one function, one function replicated several times, or multiple functions. For example the "HW1" has 20 Manchester encoder/decoder ports plus 2 discrete differential pairs. Each IO is supported with programmable resistive termination. Each of the 20 transformer coupled IO are also supported with programmable capacitative termination. A partial list of functions implemented in Channels" includes: Manchester, Miller, SDLC, UART, Serial, Parallel, GPIO, COS, Custom, LADEE, NMS, Camera, Ternary, Low Speed, High Speed, Telemetry, Master & Target interactive IO, Adaptive. To support the functions the designs include: memory elements instantiated with FIFO, Dual Port RAM, register files, as well as state-machines, counters, timers, dividers, registers, CRC and Parity generation / checking, software drivers and applications, DMA [direct memory access] and the glue that goes with it. Our designs are all written in VHDL and done in a heirarchy allowing direct porting of different features to create new implementations.

More than 50 customerized versions of the BiSerial family and counting. IP-BiSerial-VI, PMC-BiSerial-VI, PC104p-BiSerial-VI, PCIe-BiSerialDb37, and PMC-BiSerial-6T20 are recommended for new designs.

The hardware has been used to interface with a wide variety of equipment. What do you need to communicate with? Control? Capture data from? Please see the bottom of this page and other BiSerial implementations for descriptions and manuals for our customerized versions. We have been implementing custom versions of the BiSerial since 1998 when the IP version was initially released.

A new custom version can be implemented in a very reasonable time. Typically a few weeks of design time for a medium sized project including the new VHDL set, Windows® or Linux or VxWorks driver, reference software package, and documentation. Examples of the designs performed to date are listed on the models tab and on the Dynamic Data Sheet for other versions of BiSerial.

We can be rapid with our response because the designs are structured to allow channels to be moved in and out to create new design sets. Most designs have a fairly large component of reused "known good" VHDL that we can pull from allowing us to focus on the new functions required for your implementation. You are getting the benefit of many man-years of design and test time with each new version created. Join our high reliability clients by taking advantage of our know-how to help speed your project to completion.

PMC-BiSerial-6T20 can be used along with a PCIe or other carrier/adapter to use with a variety of system types - PCI, PCIe, PC104p, VPX cPCI, etc.. Dynamic Engineering has PMC carriers for PCI, PCIexpress, cPCI, PC104p, and can do custom design´s specific to client requirements as well. Please use the handy pull-down menu to navigate to other Dynamic Engineering products including carriers.

PMCs are independently specified through VITA for the form factor, connectors and pinouts of the PCI signaling; you can use the PMC-BiSerial-6T20 design with any carrier from any vendor that supports standard PMCs. To make it even easier the PMC-BiSerial-6T20 has a universal PCI design to allow operation with VIO set to 3.3 or 5V.

It all starts with the PCB [Printed Circuit Board]. Quality design and quality materials are required to meet the strenuous requirements of many of our implementations. You can do the job quickly or you can do the design correctly. We pride ourselves on taking the time to put the extra work into our layouts. The quality goes in before the parts go on. In addition to routing strategy and layer counts, Via size, plating requirements, break-out trace widths, and materials are areas where quality comes into play. The via size and method of trace attachment to the via affect the signal shape and reliability. Using tear-drop trace connections to pads, vias and through hole components enhance the reliability and minimize the impedance discontinuity resulting in a cleaner signal. Using larger vias provides adequate copper for proper power distribution and more surface area to bond to where traces are interconnected. The combination provides better vibration endurance than smaller vias and traces would provide. The design has several power planes with sufficient copper weight and coverage to provide the references required for the routing plus the current and voltages needed by the various devices on the board. The larger features make the design work more difficult since there is less room to "play with" and the end result is worth it. Since 1998 when the IP-BiSerial was introduced, the BiSerial family has enjoyed an excellent track record for reliability.

The PCI interface has a published set of requirements for compliance which restrict length, impedance, loading and other factors. PMC-BiSerial-6T20 is compliant with the PCI Specification. The IO section has requirements based on the IO type and the purpose for the IO. A very conservative approach has been taken to allow operation with any client requirement. The IO can be LVDS or RS-485. The IO on the connector side is differential with a 100 ohm impedance requirement. Between the FPGA and the tranceivers the IO is single ended. Each IO has separate direction, termination, and data lines to allow complete flexibilty. The design has matched length connections from the FPGA ball to the seating plane of the connector. The lengths are matched to the "mil". The Impedance is controlled and the signals routed with proper spacing to avoid cross talk etc. The other features including memory, PLL, oscillator, and power supplies are implemented within the PCB to exceed the operational requirements for those devices.

The Spartan VI has internal block RAM which can be configured in a variety of ways. Currently, up to 268 BRAMs can be configured for internal channel memory support. In addition the memory can be configured as Dual Port RAM to allow direct addressing and retransmission of repeated patterns.

Sometimes you just need more memory. Two external [to the FPGA] FIFO´s are available with 128Kx32 each. The FIFO´s are 32 bits wide to optimize data transfer from the PCI bus. Internal loop-back is supported. The loop-back test can be used for BIT and for software development. Programmable FIFO flags are supported on both sets of FIFO´s. Programmable Almost Full, Programmable Almost Empty, plus Full, Half Full, and Empty. The programmable flags can be set to any depth to allow the software a programmable delay from event to empty or full. The interrupts can be very useful when sending or receiving messages larger than the FIFO size. The interrupts are programmable and provisions are made to allow polling. In addition DMA can be programmed to fill or empty the FIFO with sizes larger than the FIFO size. The DMA is hardware controlled to be held off when no data is available or no room is available. With the "Channelized DMA"™ capability and large FIFO´s the software application can have reduced interrupt counts to deal with while supporting larger and faster IO transfer rates.

PMC-BiSerial-3T20 has 22 transceivers which can be used for any combination of input and output functions. Parallel and serial data, multiple channels, and different hand-shaking schemes can be implemented with the quantity of IO on the PMC-BiSerial-3T20. RS-485 transceivers support up to 50 Mhz clock and data rates. The channels 19-0 have 1:1 100 base T transformers installed as the default with channels 21-20 being direct coupled. The LVDS transceivers are rated at better than 200 MHz. The transformer channels can be replaced with direct coupled if required. Since there are two per package, the replacement must be done in pairs.

Clock options are frequently a major factor in embedded designs. Getting the right reference to the right part of the design and allowing for local control of exact frequencies. PMC-BiSerial-6T20 has a PLL with 4 programmable outputs, reference oscillator, internal DCM´s and buffering plus programable dividers instantiated within the VHDL. The PLL can be programmed to "any" fixed frequency, the DCM used to create phase variations, and local dividers to allow on-the-fly channel based frequency changes.

"Channelized DMA"™ is an important feature of the PMC-BiSerial-6T20 design. With "Channelized DMA"™ you have a separate DMA engine for each transmitter and each receiver within each channel. Each state-machine can be serviced independently with DMA without requiring intervention from the host. Large data transfers can happen between multiple connections while the CPU is off doing something else. In non-channelized designs the CPU will have to intervene each time a different port needs to be serviced. With a channelized approach the hardware takes care of the local arbitration, and eliminates the intervention for better system performance and less latency.

If your situation demands a custom application we will update the Xilinx FPGA and IO components. Send us your timing and we will send you the interface. Please refer to the bottom of this page for previously completed "customerized" PMC BiSerial VI implementations.
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PMC-BiSerial-6T20 block diagram


PMC Modules require a "carrier" in most cases to adapt them to the system. Dynamic Engineering has carrier solutions for a variety of formats.
PCIe implementations can be done with the PCIeBPMCX1 and PCIeBPMCX2.
PCI implementations can be done with the PCI2PMC and PCIBPMCX2.
cPCI 3U is supported with the cPCIBPMC3U64
cPCI 6U is supported with the cPCIBPMC6U.
PCI-104 is supported with the PCI104p2PMC.

PMC-BiSerial-6T20 Features

Size
Std PMC 74mm x 149mm nominal. Low profile components on rear. Referring to the photo above, the first 6 transformer packages [12 transformers] are completely within the PMC "connector area". The remaining 4 packages are almost completely within the legal area but do protrude into the IC area slightly. The transformers are slightly taller than the 4.7 mm allowed for the component area. If your carrier has components up to the boundary please refer to the manual for a detail of the height restriction imposed on the carrier. In the worst case 12 ports can be populated. All Dynamic Engineering carriers can be used with the full complement of transformers, including those with "Zero Slot Fans" in the first position.
IO
IO is available via the PMC bezel connector The differential IO is properly routed with impedance control, pitch, and space plus matched lengths across all of the pairs. Up to 50 MHz with RS-485 and up to 200 MHz with LVDS IO types.
Clocks
33 MHz PCI, 50 MHz oscillator ( other frequencies available), 4 programmable PLL inputs, Counters / Dividers / DCM for local clock control.
Interface Types
Custom programmed interfaces are available. Please send us a timing diagram, and we can program one for you. Most interfaces can be adapted from our large library of designs including the updated VHDL, Windows or Linux or VxWorks Driver, reference manuals etc. We can support on-site [ours] integration to help you get your application level software working.

Alternatively choose one of the already completed versions and purchase off-the-shelf. Common requested and implemented interface types include: Manchester, Miller, SDLC, UART, Serial, Parallel, GPIO, COS, Custom, LADEE, NMS, Camera, Ternary, Low Speed, High Speed, Telemetry, Master & Target interactive IO, Adaptive. Mix and Match. Just like but different...
Memory
Spartan 6 - 100-3I is standard and has 268x1Kx16 BRAM´s to create RAM, FIFO etc., Optional discrete (2) FIFO´s -128K x 32 are available.
Software Interface
Control registers are read-writeable
Windows®, Linux, VxWorks reference SW and Drivers
Interrupts
Software programmable interrupts on status, errors, completion of transfer, DMA, FIFO levels, custom events. Status can be polled for non-interrupt driven operation as well.
Power Requirement
+5V converted to 2.5, 1.2 with local DC:DC power supplies for efficient power conversion. 1.8V for FLASH with linear regulator. 3.3V from PMC interface.
LEDs
On rear indicating Main DC/DC [1.2V] is in regulation.
Reliability
TBD million hours. Bellcore. GB 25c

PMC-BiSerial-6T20 Benefits

Speed
PMC-BiSerial-6T20 can offload your CPU and increase system speed. For example the HW1 version calculates the CRC for you along with doing the encoding and decoding of the Manchester stream.
Price
System level cost is best when reasonably priced reliable hardware is used and NRE minimized. With PMC-BiSerial-6T20, driver support, reference software, history of reliable operation, and fantastic client support your cost per unit and overall costs are attractive.
Ease of Use
PMC-BiSerial-6T20 is designed to be easy to use. Direct access to all features, aligned registers for larger access types, programmable features to allow personalization for your system. Please download the manual for the version you are using and see for yourself. Reference software is provided in source form to get you started.
Availability
There are two basic models with LVDS or RS-485 IO types. PMC-BiSerial-6T20 is a built to order design. 2-3 weeks typical delivery for small orders. Dynmamic Engineering has a full SMT assembly line on-site.
PMC Specification Compatibility
PMC-BiSerial-6T20 is compliant per the VITA PMC/CMC specifications. Tested with PCI and PCie based carriers. All Dynamic Engineering PMC Modules are compatible with the PCIeBPMCX1, PMC-BiSerial-6T20 will operate with any PMC specification compliant carrier board. See Featrures for caveat with some of the transformers.

Part Number: PMC-BiSerial-VI
Ordering Options

  • PMC-BiSerial-6T20 Standard board - with RS485 IO , Industrial temperature components.
  • -LVDS Switch to LVDS IO
  • -ROHS Use ROHS processing. Standard processing is ""leaded"
  • -CC Option to add Conformal Coating
  • -XXX See Models section for customized versions and replace XXX with type "HW1" for example

PMC-BiSerial-VI Drivers

Software Support for PMC-BiSerial-6T20-XXX includes: Windows® 10, VxWorks, and Linux compliant drivers
Please see the Driver manuals for the specifics of each type.

Drivers and Reference SW are developed for each type / version of PMC-BiSerial-6T20 implemented. When custom versions are ordered the NRE will include providing Windows, Linux, and or VxWorks packages. For off-the-shelf models, select on the manuals tab, any Windows® and Linux SW packages shown are included with your purchase of the HW. A small one-time charge is required for the VxWorks versions. Unsupported SW versions may have an NRE requirement.

Integration support is available. Please contact Dynamic Engineering for this option or download the Technical Support Description from the Company button.


PMC-BiSerial-6T20 Models

PMC-BiSerial-6T20-HW1

Customer: The Gobel Company
The HW1 protocol implemented provides 20 Manchester encoded data channels per card. Each channel can operate with a selectable frequency, RX or Tx mode, unidirectional or bidirectional. CRC, Manchester, Ready_Busy, and other status provided. Internal Dual Port RAM blocks [512 x 32] used for each of the 20 channels. Additional 2 discretes with programmable direction, and termination.

Download the PMC-BiSerial-6T20-HW1 Hardware manual.